Weil-McLain CGa-25 Manual Download Manual of Weil-McLain CGa-25 Boiler for Free or View it Online on All-Guides.com. This version of Weil-McLain CGa-25 Manual compatible with such list of devices, as: CGa-3, CGa-4, CGa-5, CGa-6, CGa-8. GOLD CGa Gas-Fired Water Boiler — Boiler Manual. 1c Prepare boiler location — vent system. Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. Inspect existing chimney before installing boiler.
Page 6: Before locating the boiler, check the following
GOLD CGa Gas-Fired Water Boiler — Boiler Manual
0018
Part Number 550-101-009/0107
Prepare boiler location — codes & checklist
1a
Installations must follow these codes:
• Local, state, provincial, and national codes, laws, regulations and ordinances.
• National Fuel Gas Code, ANSI Z001800183.1–latest edition.
• Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/
ASME CSD-1, when required.
• National Electrical Code.
• For Canada only: B149.1 or B149.0018 Installation Code, CSA C00180018.1 Canadian
Weil Mclain Cga Boiler Problems
Electrical Code Part 1 and any local codes.
The CGa boiler gas manifold and controls met safe lighting and
other performance criteria when boiler underwent tests specified
in ANSI Z00181.13–latest edition.
Before locating the boiler,
check the following:
• Check for nearby connection to:
• System water piping
• Venting connections
• Gas supply piping
• Electrical power
• Check area around boiler.
Remove any combustible materials, gasoline and
other flammable liquids, or other contaminants
.
Failure to keep boiler area clear and free of
combustible mate-
rials, gasoline and other flammable liquids and vapors
can
result in severe personal injury, death or substantial property
damage.
• Boiler must be installed so that gas control system components are protected
from dripping or spraying water or rain during operation or service.
• If new boiler will replace existing boiler, check for and correct system problems,
such as:
1. System leaks causing oxygen corrosion or section cracks from hard water
deposits.
0018. Incorrectly-sized expansion tank.
3. Lack of antifreeze in boiler water causing system and boiler to freeze and
leak.
GOLD CGa Gas-Fired Water Boiler — Boiler Manual
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50
Part Number 550-101-009/0107
Troubleshooting — procedure
(continued)
11a
Check the following:
1. Wire connectors to control module are securely
plugged in at module and originating control.
0018. Gas pressures:
a. With boiler off — 13” w.c. maximum natural
or propane gas pressure upstream of gas valve.
b. With boiler on:
• 5” w.c. minimum natural gas pressure or
11” w.c. propane gas pressure upstream of
gas valve.
• 3.5” w.c. minimum natural gas pressure or
10” w.c. propane gas pressure downstream
tapping on gas valve — Can be adjusted by
regulator on gas valve.
In event of vent damper
failure:
Effikal or Field Controls damper
If troubleshooting chart recommends replacing actua-
tor and actuator is not immediately available, damper
blade can be fixed in an open position to allow boiler
operation. Manually turning blade can cause actuator
damage. Follow these instructions only in case of no
heat or damper actuator malfunction.
1. Move damper service switch to
Hold Damper Open
position. Apply call for heat to boiler. Damper blade
should then rotate to open position and boiler will
Cisco 800 series manual pdf. fire.
0018. If step 1 does not open damper, manually rotate
• Verify proper operation after servicing. • See vent damper manufacturer’s instructions packed with vent damper
for additional information. Failure to comply could result in severe personal injury, death or substantial property
damage.
Figure 28
Manually
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opening the
vent damper
damper blade to open position using wrench or
pliers on flat shaft between damper and actuator.
Boiler will fire. Verify that damper service switch is
in
Hold Damper Open
position. (
Figure 28
)
3.
Do not leave vent damper permanently in this
position.
Replace actuator immediately. If vent
damper is left in open position, boiler will not oper-
ate at published efficiencies.
Johnson Controls damper
If troubleshooting chart recommends replacing actuator
and actuator is not immediately available, damper blade
can be fixed in an open position to allow boiler opera-
tion. Follow these instructions only in case of no heat
or damper actuator malfunction. See
Figure 28
Weil Mclain Gold Cga Boiler User Manual Download
.
1. Turn off power to boiler.
Failure to turn off power to boiler
can result in severe personal injury,
death or substantial property dam-
Weil Mclain Gold Cga Boiler User Manual Instructions
age.
0018. Refer to vent damper manufacturer’s instructions
for procedure to fix vent damper in open position.
3. Turn on power to boiler.
4. Using wrench or pliers on flat shaft section, manu-
ally rotate damper blade until green light turns on.
Boiler will fire. (
Figure 28
)
5. Do not leave vent damper permanently in this posi-
tion. Replace actuator immediately. If vent damper
Weil Mclain Gold Cga Boiler User Manual Free
is left in open position, boiler will not operate at
published efficiencies.